4 Vs 5 Exhaust 6.7 Powerstroke: Ultimate Performance Showdown
The 6.7 Powerstroke engine is popular among truck lovers. It powers many Ford trucks. Owners want to improve their trucks. One way to do that is by changing the exhaust system. There are two main options: 4-inch and 5-inch exhaust systems. Both have pros and cons. This article will explore these options. Let’s dive in!

What is an Exhaust System?
The exhaust system helps remove gases from the engine. It also makes the engine quieter. A good exhaust system can improve performance. It can also make your truck sound better. But how do you choose the right size?
4-Inch Exhaust System
The 4-inch exhaust system is a common choice. It is smaller than the 5-inch system. Here are some reasons why people choose it:
- Better for Daily Driving: The 4-inch system is quieter. It is less likely to bother neighbors.
- Good Performance: It still offers nice power gains. Many drivers feel a difference.
- Less Expensive: Usually, the 4-inch system costs less. It is budget-friendly for many owners.
- Easy Installation: It can be easier to install. Many people can do it themselves.
Drawbacks Of 4-inch Exhaust
While the 4-inch exhaust has benefits, it also has some downsides:
- Less Power at High RPMs: The 4-inch system may limit power. This is true at high engine speeds.
- Less Aggressive Sound: If you want a loud truck, this may not be for you.
5-Inch Exhaust System
The 5-inch exhaust system is larger. Many drivers prefer it for these reasons:
- More Power: The 5-inch system can provide better power. It shines at high RPMs.
- Deeper Sound: It gives a louder, deeper sound. This is great for those who want attention.
- Better for Towing: If you tow heavy loads, it can help. It allows for more airflow.
Drawbacks Of 5-inch Exhaust
Despite its benefits, the 5-inch exhaust has some downsides:
- More Noise: It can be very loud. This might bother some people.
- Higher Cost: Usually, the 5-inch system costs more. This can be a concern for some buyers.
- More Complex Installation: Installing it can be tricky. Some may need professional help.
Performance Comparison
How do the two systems compare in performance? Let’s take a look.
Feature | 4-Inch Exhaust | 5-Inch Exhaust |
---|---|---|
Power Gain | Moderate | High |
Noise Level | Lower | Higher |
Cost | Less | More |
Installation | Easy | Complex |
Which One Should You Choose?
Choosing between a 4-inch and 5-inch exhaust is personal. It depends on what you want. Here are some questions to ask yourself:
- Do you want more power?
- How important is noise level to you?
- What is your budget?
- Are you comfortable installing it yourself?
If You Want Power
If you want more power, go for the 5-inch exhaust. It is better for high speeds. It also sounds great. But remember, it is louder.
If You Want A Quieter Ride
If you prefer a quiet ride, choose the 4-inch exhaust. It is good for daily driving. You will still feel a nice power boost.
Final Thoughts
Both exhaust systems have their strengths. The 4-inch is great for everyday use. The 5-inch is better for power and sound. It all comes down to your needs. Think about what you want from your truck. After that, make the best choice for you.

FAQs
1. Can I Install An Exhaust System Myself?
Yes, many people can install it. But the 5-inch system is harder.
2. Will A Bigger Exhaust System Hurt My Engine?
No, it won’t hurt your engine. It can even help.
3. Will My Truck Be Louder With A 5-inch Exhaust?
Yes, it will be much louder. Keep this in mind.
4. How Much Do These Exhaust Systems Cost?
The 4-inch system is usually cheaper. The 5-inch costs more.
5. Can I Use A 5-inch Exhaust For Daily Driving?
Yes, you can. But it will be louder than the 4-inch.
Frequently Asked Questions
What Is The Difference Between 4 And 5 Exhaust Systems?
The main difference is the diameter. A 5-inch exhaust allows more airflow than a 4-inch system.
Which Exhaust Is Better For 6.7 Powerstroke?
A 5-inch exhaust is often better for performance. It enhances airflow and engine efficiency.
Will A Bigger Exhaust Improve My Truck’s Sound?
Yes, a bigger exhaust typically produces a deeper, more powerful sound. Many drivers prefer this sound.
How Does Exhaust Size Affect Fuel Economy?
A larger exhaust can improve fuel economy by reducing back pressure. This helps the engine run more efficiently.
Conclusion
Choosing between a 4-inch and a 5-inch exhaust for the 6.7 Powerstroke is important. Each has benefits and drawbacks. Think carefully about your needs. Consider power, sound, and cost. With the right choice, your truck can perform better. Enjoy your ride!