4 Inch Vs 5 Inch Exhaust 6.7 Powerstroke: Best Pick?
The Ford 6.7 Powerstroke engine is known for its power. Many truck owners want to improve their exhaust systems. One common choice is between 4-inch and 5-inch exhaust systems. Which is better? Let’s find out!
What is an Exhaust System?
An exhaust system helps remove gases from the engine. It also helps the engine run better. A good exhaust system can improve performance. There are different sizes of exhaust pipes. Two common sizes are 4 inches and 5 inches.

Why Upgrade Your Exhaust?
Upgrading your exhaust can have many benefits. Here are a few reasons why people upgrade:
- Better engine performance
- Increased horsepower
- Improved fuel efficiency
- Lower exhaust temperatures
- Enhanced sound
4 Inch Exhaust System
The 4-inch exhaust system is a popular choice. It offers good performance at a lower price. Here are some important points about the 4-inch exhaust:
- Great for daily driving.
- Offers a good balance of sound.
- Easy to install.
- Less weight compared to larger systems.
- Can improve fuel economy.
Benefits Of 4 Inch Exhaust
Here are some benefits of using a 4-inch exhaust system:
- Reduces back pressure.
- Maintains good torque levels.
- Helps with towing capacity.
- Less noise than larger systems.
Drawbacks Of 4 Inch Exhaust
While a 4-inch exhaust has its perks, it also has drawbacks:
- May not be enough for highly tuned engines.
- Limited sound options.
- Less airflow than a 5-inch system.

5 Inch Exhaust System
The 5-inch exhaust system is larger. It can provide more power and airflow. Here are some important points about the 5-inch exhaust:
- Better for modified engines.
- Provides a deeper sound.
- Offers more airflow.
- Can handle more horsepower.
- Great for performance upgrades.
Benefits Of 5 Inch Exhaust
Here are some benefits of using a 5-inch exhaust system:
- Increases horsepower significantly.
- Great for high-performance applications.
- Reduces turbo lag.
- Improves overall engine efficiency.
Drawbacks Of 5 Inch Exhaust
Despite its benefits, a 5-inch exhaust has some downsides:
- More expensive than a 4-inch system.
- Can be louder, which some may not like.
- May require more modifications.
Comparing 4 Inch and 5 Inch Exhaust Systems
Now, let’s compare the two systems. Below is a simple table showing the differences:
Feature | 4 Inch Exhaust | 5 Inch Exhaust |
---|---|---|
Price | Lower cost | Higher cost |
Sound | Moderate | Louder, deeper |
Airflow | Good | Better |
Performance | Good for stock engines | Best for modified engines |
Installation | Easy | May require more work |
Which One Should You Choose?
The choice between 4-inch and 5-inch exhaust systems depends on your needs. If you have a stock engine, a 4-inch exhaust may be best. It is affordable and provides decent performance.
If you have modified your engine, consider the 5-inch exhaust. It offers better airflow and performance. However, it may be louder and more expensive.
Installation Tips
Installing an exhaust system can be a fun project. Here are some tips:
- Read the manufacturer’s instructions.
- Gather all necessary tools before starting.
- Work in a well-ventilated area.
- Use safety gear, such as gloves and goggles.
- Consider getting help from a friend.
Frequently Asked Questions
What Is The Difference Between 4 Inch And 5 Inch Exhaust?
The main difference is the size. A 5-inch exhaust allows for more airflow than a 4-inch exhaust.
Which Exhaust Is Better For A 6.7 Powerstroke?
The best choice depends on your needs. A 5-inch exhaust offers better performance for towing and heavy loads.
Will A Bigger Exhaust Improve Sound Quality?
Yes, a larger exhaust generally provides a deeper, more aggressive sound. Many truck owners prefer this change.
Does Exhaust Size Affect Fuel Economy?
Yes, a larger exhaust can improve fuel efficiency by reducing back pressure. This helps the engine run more smoothly.
Conclusion
Choosing between a 4-inch and 5-inch exhaust system for your 6.7 Powerstroke is important. Both sizes have their pros and cons. Think about your goals for your truck.
Do you want better sound and airflow? The 5-inch exhaust may be right for you. If you prefer a balance of performance and cost, go with the 4-inch exhaust.
Your choice will affect your truck’s performance and sound. Make sure to choose wisely!